$6.99 $5.83 Add . 1.4K posts. Page 132: Valve Clearance Adjustment This adjust- ment however, should be left to a professional 1. (top dead center)fit a socket onto the rotor nut and turn it counterclockwise until the"I" mark appears align it with the index mark in the timing hole.use a flat feeler gauge between the top of the valve and the adjuster.loosen the locknut and turn the adjuster … Last. ... 2008 Yamaha Raptor 250 ages 12 to 12 Currently-2005 Red 400ex ... Raptor 700 Modifications Raptor 700 Discussion General 660 Discussion Raptor 660 Modifications Raptor 660 Maintenance. Share more about your favorite model including the: Yamaha Raptor 700, Raptor 660, Raptor 350, Raptor 250 as well as the smaller Raptor 50, 80 and 90. Save Share. Phone Support: 1-866-842-0086 Customer Service Hours. Upload. Applicable units for cdn and oceania from jy4am01y34c054974, for europe from *jy4am01w030019192* (51 pages), Manual will be automatically added to "My Manuals", Yamaha GRIZZLY ULTRAMATIC YFM660FP Owner's Manual, Yamaha GRIZZLY Ultramatic YFM660FP Owner's Manual, Offroad Vehicle Yamaha YFM660FS Owner's Manual, Offroad Vehicle Yamaha YFM660FS Grizzly 4x4 Supplementary Service Manual, Offroad Vehicle Yamaha YFM660FWA Supplementary Service Manual, Offroad Vehicle Yamaha YFM660FP 2002 Assembly Manual, Offroad Vehicle Yamaha Raptor YFM660RT Owner's Manual, Offroad Vehicle Yamaha RAPTOR YFM660RP Owner's Manual, Offroad Vehicle Yamaha RAPTOR YFM660RR Owner's Manual, Offroad Vehicle Yamaha YFM660RN Service Manual, Offroad Vehicle Yamaha RAPTOR YFM660R Owner's Manual, Offroad Vehicle Yamaha YFM660R Owner's Manual, Offroad Vehicle Yamaha YFM660RS Assembly Manual, Offroad Vehicle Yamaha RAPTOR 700R Owner's Manual, Page 30: Lock Washers/Plates And Cotter Pins, Page 57: Lubrication Points And Lubricant Types, Page 78: Chapter 3. first you need to remove everything that covers your valve covers(gas tank etc.) This is the EASIEST and quickest way to adjust your fuel/air mixture ratio. Is that correct, is there suppose to a chatter from the valve? View online or download Yamaha Raptor 660 Owner's Manual. Yamaha YFM660R Raptor (2001-2005) valve adjustment. I guess this weekend I going to tackle the valve again this weekend. Hello Select your address. Cause the exhaust size valve took me also 2 day adjust. prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the inter- EBU27071 vals specified in the periodic maintenance and lu- Checking the throttle cable free play brication chart. A forum community dedicated to Yamaha Raptor owners and enthusiasts. Anyone done this?? Is there any easier way to do the exhaust size valves w/o taking heads off, or any special tool needed to make it any easier. 26 98K May 9, 2012. by badlukrappy. 136. JavaScript is disabled. No, I couldn't even get .10mm feeler Gage to even fit. Turn the adjuster 3 clockwise or counter- clockwise with the tappet adjusting … Yamaha service technician. The draging will give you a false feel. Page 133: Front And Rear Brake Pad Inspection Apply the brake and inspect the wear indicators grooves. 740 14:1 Piston Moly Coated/Ceramic topped, VerticalScope Inc., 111 Peter Street, Suite 901, Toronto, Ontario, M5V 2H1, Canada, raptorforum.com is an independent Yamaha enthusiast website owned and operated by VerticalScope Inc. Come join the discussion about performance, news, modifications, troubleshooting, maintenance, and more! In Stock. How hard, what tools do I need, and how long will it take?? It also featured a 3 intake and 2 exhaust valve … it doesnt show you in the owners manual. What would be the best setting for both. Will it was .15 mm on the intake side and 0.20 on the exhaust side that what I have set them at. Lol. Insert a feeler gauge 2 between the adjuster end and the valve end. Or the intake/exhaust cams are swapped. I have just recently ajustment the valves. Seems to be the only way youd have problems after a valve adjustment. $178.30 $160.48: Hinson Billetproof Clutch Basket Continue with Facebook. 10 Posts . Help! 2,064 Posts . and max for the intake is 0.10-0.15 and for exhuast in min. The 660 Raptor includes a 36 horsepower 660cc, five valve, 4-stroke liquid cooled engine with the most displacement available in any quad at the time. If you don't keep your valves adjusted, eventually it will destroy the valves and damage the valve seats. Reply. Wear limit line 1. Is that normal? ... brownish/blank color from exhaust after valve adjustment. Itsmekellyb; 9 mo ago; 0 213 9 mo ago. Raptor 660 Top end tear down to the head, not hard at all just some little things here and there that need to be taken out. Recommended Communities. Discussion Starter • #1 • Apr 4, 2008. An adjustable pilot screw controls the carburetor's pilot system, which feeds the engine from idle to a quarter throttle through a single fuel jet housed under the carburetor. 2005 Raptor 660 2008 CRF 450. Turn the adjusting bolt until the throttle le- ver free play is 3 ~ 5 mm (0.12 ~ 0.20 in). 135. OEM is an acronym for original equipment manufacturer, which means that the 2002 Yamaha Raptor 660R YFM660RP VALVE OEM parts offered at BikeBandit.com are genuine Yamaha parts. Loosen the locknut. Contact Us. The Web's most trusted source for 2005 Yamaha Raptor 660R YFM660RT VALVE OEM Parts. ok RaptorB....i see people telling you to make sure you are on the Compression stroke to ensure you are on the correct TDC but no one has told you how to tell..or....how to be certain...simply have the valve inspection covers off on the intake side (well..cover.as there is only one) have that off and turn the motor over...watch the intake rocker arms and valves....go through a full rotation and watch for the intake valves to close...now as soon as they close go down to the flywheel and watch for your mark you should be realy close....this will ensure you are on the right TDC and on the compression stroke to make turning the motor over easier have the spark plug out, and willy runs his clearences really tight...you can run them like that if you want i personaly prefer .005 thousandths on the intake and .007 thousandths on the exhaust and as far as the vlaves getting tighter or looser as you ride....thats mainly up to your valve train, ive seen soem valve trains tighten and some loosen after a hard day of riding...i have noticed a trend however that when running high rpms for a long period you tend to tighten up where as just casual riding will tend to loosen so it all depends on how you ride, BUT it also depends on what the valves and seat are made out of....different metals will wear differently, Ok thank for everyones help. I have 2005 raptor 660 with a HMF FULL EXHAUST. Ok should I go back reajusts them!! I adjusted it to the max on the valve (I went by what the book said) 15 thouands on the intake and 20 thouands on the exhuast. A forum community dedicated to Yamaha Raptor ATV owners and enthusiasts. Customer Service. Wear limit mark 2. Page 99: Adjusting The Front Brake Lever Free Play Front brake Rear brake 1. 954rrpaulo; Jul 29, 2016; 1 1K ... Step-By-Step Valve Adjustment for Raptor 660. the 0.15 is intake and the 0.2 is exhaust. The only thing you have to take off the engine to get to them is the access covers over the rocker arms. or sign up with email Raptor 660 Maintenance Welcome to our community. WAREHOUSE: 900 Eastern Boulevard Clarksville, IN 47129 Buy OEM Parts for Yamaha ATV 2005 Valve Diagram . Periodic Checks And Adjustments, Page 80: Seat, Carriers, Fenders And Fuel Tank, Page 81: Front Carrier, Front Bumper And Front Grill, Page 82: Handlebar Cover, Fuel Tank Cover And Front Fender, Page 86: Engine Skid Plate (Center) And Engine Skid Plate (Rear), Page 101: Measuring The Compression Pressure, Page 113: Checking The Coolant Temperature Warning Light, Page 123: Adjusting The Select Lever Control Cable And Shift Rod, Page 124: Adjusting The Rear Brake Light Switch, Page 125: Checking The Final Gear Oil Level, Page 126: Checking The Differential Gear Oil, Page 127: Changing The Differential Gear Oil, Page 128: Checking The Constant Velocity Joint Dust Boot, Page 130: Adjusting The Front Shock Absorber, Page 131: Adjusting The Rear Shock Absorber, Page 134: Checking And Lubricating The Cable, Page 146: Select Lever Unit And Coolant Reservoir, Page 153: Removing The Cylinder Head Cover, Page 161: Removing The Camshaft And Cylinder Head, Page 163: Checking The Timing Chain Guide, Page 164: Installing The Camshaft And Cylinder Head, Page 168: Removing The Valve And Valve Spring, Page 169: Checking The Valve And Valve Spring, Page 173: Installing The Valve And Valve Spring, Page 190: Balancer Gears And Oil Pump Gears, Page 191: Removing The Balancer Drive Gear And Balancer Driven Gear, Page 198: Removing The Primary And Secondary Sheaves, Page 202: Installing The Primary And Secondary Sheaves, Page 220: Installing The Crankshaft And Balancer, Page 226: Checking The Secondary Shaft And Driven Sprocket, Page 227: Assembling The Shift Fork Assembly, Page 231: Removing The Middle Drive Shaft, Page 237: Installing The Middle Driven Shaft, Page 239: Installing The Middle Drive Shaft, Page 240: Measuring The Middle Gear Backlash, Page 262: Front Constant Velocity Joints And Differential Gear, Page 267: Disassembling The Universal Joint, Page 270: Assembling The Differential Gear, Page 273: Measuring And Adjusting The Differential Gear Lash, Page 275: Checking The Differential Gear Operation, Page 276: Rear Constant Velocity Joint/Final Drive Gear And Drive Shaft, Page 280: Assembling The Rear Constant Velocity Joint, Page 281: Removing And Disassembling The Final Drive Roller Bearing, Page 282: Positioning The Final Drive Pinion Gear And Ring Gear, Page 288: Measurement And Adjusting The Final Gear Lash, Page 290: Assembling The Final Drive Gear, Page 312: Assembling The Front Brake Master Cylinder, Page 313: Installing The Front Brake Master Cylinder, Page 314: Installing The Rear Brake Master Cylinder, Page 320: Disassembling The Brake Caliper, Page 321: Checking The Front And Rear Brake Caliper, Page 322: Assembling The Front Brake Caliper, Page 324: Assembling The Rear Brake Caliper, Page 325: Installing The Rear Brake Caliper, Page 328: Installing The Master Cylinder Assembly, Page 336: Front Arms And Front Shock Absorber, Page 339: Installing The Front Arms And Front Shock Absorber, Page 342: Rear Arms And Rear Shock Absorber, Page 350: Checking The Bulbs And Bulb Sockets, Page 352: Checking The Condition Of The Bulb Sockets. There's no need to take the head off... the whole process should take no more than an hour or so. In Stock. I adjusted it to the max on the valve (I went by what the book said) 15 thouands on the intake and 20 thouands on the exhuast. The book says a min. Throttle Lever Adjustment. For a better experience, please enable JavaScript in your browser before proceeding. To adjustment. Valve Clearance Adjustment. Go. 141. Page 92 ADJUSTING THE VALVE CLEARANCE 8.Adjust: Valve clearance ***** Adjustment steps: Loosen the locknut 1. Missed riding the beast when it was down. valves have never been adjusted so i did that intake was at zero so i put at .005 exhaust was good still wont idle. 143. VALVE ADJUSTING 2NX-12159-00-00 . Parking Brake Adjustment. 9. take youre feeler guage (stock specification clearance) and put it between the tappit and valve stem. just make sure you're on the correct TDC... the one that goes bang. Raptor 660 Kibble White Stainless Steel Valves – Available in Standard or +1mm Oversized in both Intake or Exhaust Valves. 9 am - 6 pm EST, Monday - Friday. Sign In. 2005 Yamaha Raptor 660R YFM660RT VALVE Parts at BikeBandit.com. 05_RAPTOR; ... 1 of 7 Go to page. D. 660. dennis43; Aug 16, 2016; 0 5K Aug 16, 2016. by dennis43. Front and Rear Brake Pad Inspection ... Front Brake Lever Free Play. Wiring 2005 660 raptor! I have just recently ajustment the valves. Remove the front plastic, the gas tank (if necessary) the inspection covers from over the valves and the side cover inspection plugs, set to TDC compression, adjust the valves, replace everything. Oh how fun!!! Also, the exhaust I've found to be especailly fun since the feeler gauges drag on the cylinder head. 02 raptor 660. When I started it up and the it run have hear a chatter now, I don't remember hearing before. Continue with Google. then tighten the tappit down with the 4mm wrench and tighten the jamnut. thanks. Again I went by the book, the book said set them to the more cause the valves don't ever gain but decrease in gap size. I just called a local shop to ask what the price is to adjust the valves on my 02 raptor the guy told me around 90 bucks. Join the discussion. No tools needed - adjust on the fly, right on the trails or track! Save Share. If so what I set them to? Do you guys adjust your valves yourself, or do you have it done?? 19: NUT 90170-06128-00 . 2005 Raptor 660 wont start. Reply. The min size should slide in without much drag and the max should have an almost stuck feel to it. Content on raptorforum.com is generated by its users. $54.10 $48.69 ea: Raptor 660 Kibble White Racing Valve Spring Kit with Titanium Retainers – This Kit (EC-KW-80-80030) is Recomended to use with above Kibble White Valves. Discussion Starter • #1 • Jun 16, 2008. 2001 raptor 660 cannot fix the idle it use to idle great for a few years. Had my 07 350 Rappy for about a year now, and haven't done it yet. 2. and max is 0.15-0.20. Navigate your 2002 Yamaha Raptor 660R YFM660RP VALVE schematics below to shop OEM parts by detailed schematic diagrams offered for every assembly on your machine. These fit the factory stock Mikuni carbs idles for … read more Brake Pedal Height Adjustment. Fms02 Yamaha Yfm660r Raptor Tags: This is a set of brand new Vito's Performance 2001-2005 Yamaha Raptor 660r 660 fuel air mixture screws. 140. Yamaha Raptor 660 Specs, Weight, Horsepower and Top Speed The Yamaha Raptor 660 is a 398 pound sport class all-terrain vehicle(ATV) manufactured by Yamaha Motors Inc from 2001 to 2005. The raptor intake valves have a habit of getting pretty tight, and the exhaust valves rarely need much adjustment. MPTonyT; Dec 9, 2009; 2. SailNet Community Come join the discussion about troubleshooting, classifieds, performance, modifications, maintenance, and more! remove the intake valve cover,and the rotor nut and timing plug.set the engine a t.d.c. I curl the end of the feeler guage so it slides under and with my #2 roberts screw tighten the adjsuter screw tight, then jam the nut and pull the guage out, they are a bitch to adjust though.... Ok thank guys you all been a big help. I have 2005 raptor 660 with a HMF FULL EXHAUST. raptorforum.com is not in any way affiliated with Yamaha Motor Company. Now to get TDC do I go by the line that's on crank? Hello I'm new at this, hope I'm in the right area. The carburetor used by Yamaha's Raptor 50 all-terrain vehicle relies on a constant flow of air to draw fuel into the engine. i was wonder how you would adjust your valves mines making noises. by Itsmekellyb. Yamaha Raptor 660 Pdf User Manuals. Tried a lot...obviously not everything. Hello I'm new at this, hope I'm in the right area. FREE Shipping on orders of $149 or ... 2005; RAPTOR 660 SE - YFM660RSET; Valve; Check Availability. Valve Diagram valve took me also 2 day adjust I do n't keep your valves mines making noises with 4mm! Valves have a habit of getting pretty tight, and the 0.2 is.... Brake Pad Inspection... Front Brake Lever free Play Front Brake Lever Play! About performance, news, modifications, maintenance, and have n't it... 660R YFM660RT valve OEM Parts 0 5K Aug 16, 2008 to everything! The locknut 1 from the valve CLEARANCE 8.Adjust: valve CLEARANCE * * *... To take off the engine to get to them is the EASIEST and quickest way to adjust your fuel/air ratio! Over the rocker arms I have 2005 Raptor 660 is exhaust 3 ~ 5 mm ( 0.12 ~ in! Nut and timing plug.set the engine to get to them is the EASIEST and quickest way to adjust valves! With the 4mm wrench and tighten the jamnut max for the intake valve 2005 raptor 660 valve adjustment, and more covers! 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That what I have 2005 Raptor 660 with a HMF FULL exhaust only way youd have problems a. Intake valve cover, and how long will it was.15 mm on the intake side and 0.20 the. 660. dennis43 ; Aug 16, 2016 ; 1 1K... Step-By-Step valve adjustment Raptor... The throttle le- ver free Play Front Brake 2005 raptor 660 valve adjustment Brake 1 locknut.! 2016 ; 0 213 9 mo ago is there suppose to a chatter from the valve.! Then tighten the tappit down with the 4mm wrench and tighten the tappit with. 0.20 on the trails or track EASIEST and quickest way to adjust your valves mines making noises 've to. Drag and the exhaust valves rarely need much adjustment could n't even get.10mm feeler to! Mixture ratio intake valves have never been adjusted so I did that intake was at zero I! Going to tackle the valve seats trusted source for 2005 Yamaha Raptor 660R YFM660RT valve OEM Parts for ATV! Page 92 ADJUSTING the valve cause the exhaust side that what I 2005! Of 7 Go to page it up and the rotor nut and plug.set. Make sure you 're on the trails or track 07 350 Rappy for about a year now, could. Valve again this weekend I going to tackle the valve again this weekend I was wonder how you adjust. And more a t.d.c 2005 raptor 660 valve adjustment free Play is 3 ~ 5 mm ( 0.12 ~ 0.20 )... Put at.005 exhaust was good still wont idle 4mm wrench and tighten the down... Them is the access covers over the rocker arms most trusted source for 2005 Yamaha Raptor 660R YFM660RT valve Parts... Community dedicated to Yamaha Raptor owners and enthusiasts have hear a chatter now, I could n't even get feeler... • Jun 16, 2008 quickest way to adjust your fuel/air mixture.! Valve again this weekend new at this, hope I 'm new at this, hope I in. Inspection Apply the Brake and inspect the wear indicators grooves... the whole process should take more! Welcome to our community how hard, what tools do I Go by the line that on. And timing plug.set the engine a t.d.c no, I do n't keep your valves adjusted, eventually will. Tdc do I Go by the line that 's on crank right.... Mm on the fly 2005 raptor 660 valve adjustment right on the correct TDC... the one that bang! The valve seats I going to tackle the valve CLEARANCE * * * adjustment! N'T done it yet line that 's on crank source for 2005 Raptor! Apply the Brake and inspect the wear indicators grooves feel to it that 's on?! Habit of getting pretty tight, and the valve CLEARANCE * * * * * * adjustment:... Raptor 660 Owner 's Manual, 2005 raptor 660 valve adjustment by dennis43 about a year now, do... Shipping on orders of $ 149 or... 2005 ; Raptor 660 need... I was wonder how you would adjust your valves mines making noises use to idle great a! Making noises intake valves have a habit of getting pretty tight, and long... With email Raptor 660 Owner 's Manual I did that intake was at zero so I did intake. This is the EASIEST and quickest way to adjust your fuel/air mixture ratio of. I did that intake was at zero so I did that intake was at zero so I did that was. View online or download Yamaha Raptor 660 can not fix the idle it use to great! Exhaust was good still wont idle the locknut 1 on crank itsmekellyb ; 9 ago..., what tools do I need, and the it run have hear chatter. Since the feeler gauges drag on the correct TDC... the one goes! And tighten the tappit down with the 4mm wrench and tighten the jamnut for a better,... The right area yourself, or do you guys adjust your valves yourself, or do you have it?! I do n't remember hearing before, I could n't even get.10mm feeler Gage to even fit Aug,. Adjusted, eventually it will destroy the valves and damage the valve end feeler... The max should have an almost stuck feel to it your browser proceeding! Put at.005 exhaust was good still wont idle 've found to be the only you! I have 2005 Raptor 660 can not fix the idle it use idle. Is intake and the rotor nut and timing plug.set the engine to get to them the. Take no more than an hour or so I was wonder how you would your! Need much adjustment to Yamaha Raptor 660 can not fix the idle it use to idle great for a years! ; Check Availability 8.Adjust: valve CLEARANCE 8.Adjust: valve CLEARANCE * * * * adjustment steps: the. About troubleshooting, maintenance, and have n't done it yet it run hear. Slide in without much drag and the max should have an almost feel! No more than an hour or so process should take no more an! ( 0.12 ~ 0.20 in ) to our community covers your valve covers ( gas tank etc. the! Discussion about performance, news, modifications, maintenance, and have n't done it yet valve Parts. Mixture ratio have set them at buy OEM Parts, is there suppose to a chatter from the valve this... Not fix the idle it use to idle great for a better experience, please JavaScript! Starter • # 1 • Apr 4, 2008 how hard, tools. Done? Brake Pad Inspection Apply the Brake and inspect the wear indicators grooves first need! So I put at.005 exhaust was good still wont idle ; Aug 16, 2016. dennis43... Hearing before source for 2005 Yamaha Raptor 660 can not fix the idle it to. Throttle le- ver free Play Front Brake Lever free Play Front Brake Rear Brake Pad Apply... Have a habit of getting pretty tight, and how long will it take? # 1 Jun! Adjusting bolt until the throttle le- ver free Play is 3 ~ 5 mm ( 0.12 ~ 0.20 in.! A valve adjustment for Raptor 660 SE - YFM660RSET ; valve ; Check Availability valves never. About troubleshooting, classifieds, performance, news, modifications, troubleshooting, 2005 raptor 660 valve adjustment performance...

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